Features
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Functions
The features of this tow truck are dominated by the pneumatic system as
can be seen in the cutaway render at right. There are very few
gears in the model, but there are still 6 technical functions. |
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Pneumatics
The model features a robust pneumatic system with three large
actuators, three switches, one pump, and two air tanks. As shown
in
the computer image, the air tank are in series with the supply which
then splits to go to the switches. The air tanks are disguised as
fuel tanks on either side of the
vehicle. They store a large amount of pressure: enough to supply
the
actuators several times.
There are two switches on the left of the vehicle which control the
wheel lift and one on the right which controls the hoist. The
actuators are quite powerful and can lift a heavy vehicle.
The plentiful pneumatic tubes are color coded: gray is supply,
black is extend, and blue is retract pressure. The tubes are
mostly hidden within the structure such that they are not conspicuous
when the model is finished.
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Steering
The front wheels can be steered using an overhead "hand of god"
control. The overhead control drives an axle connected to a pair
of 12 tooth
bevel gears. The second axle drives a rack via an 8 tooth pinion
gear.
The steering rack geometry is unusual in that it is not a simple 4-bar
linkage. The central rack is connected to tie rods which can
rotate providing Ackerman correction.
Because the wheels are so deep, the kingpin axis is actually inside of
the wheel. This is one of the only Technic models with such
geometry which allows minimal tire longitudinal motion when at full
steering lock.
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Wheel Lift
The wheel lift is raised and lowered on an arm driven by a pneumatic
actuator. This actuator is oriented nearly vertically between the
chassis rails and therefore has excellent mechanical advantage.
It can life a heavy vehicle, but the pressure gradually bleeds down
over time.
The total angle of the arm is exaggerated in this model. It lifts
far higher than a vehicle would ever be towed.
The blue diagonal brace seen in the picture makes the arm very strong
and rigid.
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Tow Bar
At the rear of the wheel lift arm is the tow bar which physically
supports the towed vehicle. This bar must lock down at about 90°
and must also be able to rotate up and stow when no vehicle is being
towed. The rotation is powered by a pneumatic actuator within the
wheel lift arm.
In order to be able to turn corners, the tow bar must be able to pivot
on a vertical axis, but this also means that the bar might not be
straight when it is time to stow it. This model solves that
problem with a clever use of sloped Technic bricks. The animation
shows how the tow bar centers itself automatically when stowing.
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Boom Hoist
A boom hoist in the center of the truck can pull a vehicle from a ditch
using a cable and hook. The boom arm can be stowed and deployed
with a pneumatic actuator by extending a 4-bar linkage. The
actuator does not actually support any cable weight when the boom is
deployed. Rather, the thin 7L liftarms which rotate to deploy the
boom jam against each other and act as an end stop in either direction.
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Winch
The boom hoist utilized a winch with a ratcheting cable drum. The
corner of a #6 angle connector mates with a 16 tooth gear to act as a
ratchet pawl. When this is lifted, the cable can be
extended. Otherwise the pawl's own weight locks the drum and
cable in position. The sheave uses a heavy metal hook to keep the
cable taut as the line is payed out. |
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Rotation
This is a rotator tow truck which means that the boom can rotate to
recover vehicles from either side of the vehicle. The rotation is
powered by a rubber crank on the right side of the vehicle which drives
the ring gear of a turntable via a set of bevel gears. The
overall ratio is 56:8 = 7:1. |
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Wheels and Tires
This set uses 6 of the new deep dish futuristic silver wheels with hard
rubber tires. While they might not very accurate for a tow truck,
they fit this model pretty well. |
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